3C Interglobal - A Western Owned and Managed Quality Factory, Manufacturing in China

Western Managed Manufacturer - World Class Design and Production

Services  |  Solutions  |  Products  |  Who Are We  |  Contact Us


 

     

Silicon Mold for FRP Composite Products made by Hand Layup
Silicon Mold Making for FRP Composite Hand Layup

Home  /  Pultrusion  /

Composites
This is a type of product whose main components consist of reinforcing fiberglass encased in a polymer resin matrix (resin, minerals, pigments, additives) which catalyzes it into its final form.  There are a variety of production methods to manufacture composites and we have the experience and expertise in all of them.

FRP (fiberglass reinforcing polymers) Composites are far superior to conventional materials like metal and wood.  With properties like corrosion resistance and durability, they have virtually no maintenance and are very cost effective and economical.  FRP composites also are have a very good strength to weight ratio, are light-weight and are able to perform in the toughest and hazardous environments, it's no wonder that an increasing number of products are being made of FRP Composites. 

Other benefits of FRP Composites include:

High Strength  

Non-Magnetic  

Low Weight  

Non-Conductive  

Durability/Long-Life  

Electronically Transparent  

Excellent Structural Properties   

Electrical Insulator/Anti-Static  

Dimensionally Accurate  

Thermal Insulation  

Non-Corrosive/Maintenance Free

Can be UV Protected
Good Low Temperature Performance   Available in Custom Batch Colors  


Read below to further understand some of the different methods or contact us and we will be happy to discuss which is right for your product.

Pultrusion
Pultrusion is a continuous production process in which reinforcing fiberglass (roving, mat, cloth or veil) and a polymer resin matrix are pulled through a heated die; this polymerizes the resin-saturated fibers into the final profile.  As the profile is being continuously pulled, it is automatically cut to the required length and given its continuous nature, the pultrusion process is particularly suitable, both technologically and economically, for large scale production.

We custom design each pultrusion taking into account the economics of the pultrusion process, including the shape and its effects on processing efficiency, together with a custom designed resin formula for maximum cost value.  We also identify and adapt for other important aspects you've specified such as resistance to chemical corrosion or raising the resistance to water impregnation. 

With their excellent mechanical properties and low specific weight (one quarter of steel), fiberglass composite profiles made from pultrusion are especially useful where a high load bearing capacity and low weight is needed, thus lessening foundation loads or in areas with high salt-water content which particularly corrosive.

The high strength, low weight, and durability of these materials, make pultrusions ideal for retrofitting reinforced concrete or wooden structures. They are commonly used to reinforce roadway pillars, floor beams, or columns made of reinforced concrete or other materials. 

Pultrusion of 1/2" rods Pultrusion of 0.84" Tube Pultrusion of 16" Board

0.5 in/12.6 mm Rods

 0.84 in/17.1 mm Tube 15.75 in/400 mm Board with Reinforcing Ribs

 

Pultruded Board Sample cut into Plates Pultruded Profile Pultruded Rod Sample
Plates Profile Rods


Common Applications for Pultrusions

Some common applications of Pultruded Products Include:
-  Structural Beams
-  Structural Shapes
-  Hand Railing
-  Flooring Supports
-  Ladders
-  Joists
-  Tank Supports
-  Fencing


Standard Shapes are Round Rods, Tubes, Semi-Circles, Beams, Hollow Beams, ‘I’ sections, ‘T’ sections, 'C' Channels and Angles.

Samples of Pin Cut from Pultrusion Rods Samples from Pultrusion Tubes Different Pultrusion Samples of I Beams and Square Beams

Pins

 Tubes  Square and I Beam Samples

 

Rod Profile for Pultrusion

Tube Profile for Pultrusion
Rods Tubes Semi-Circles Beams

C Channel Profile for Pultrusion
Hollow Beams I-Beam C Channel Angles


 

Our Expertise Includes:


Manufacturing
CAD/3D Drawing
Packaging

Product Assembly

Plastics
Injection Molding
Insert Molding
Over Molding
Blow Molding
Extrusion Molding
Compression Molding
Rapid Prototyping

Mold Making
EDM
CNC
Wire Cutting
Surface Grinding


Composites
Pultrusion

Hand Layup
SMC/BMC
Grids

Metal Working
Aluminum, Steel, Brass
Die Casting
Sand Casting
Gravity Casting
Machining, Milling, Turning, Boring
Sheet Metal
Stamping
Welding
Forging
Powder Coating
Electroplating

Electronics
Solar Power
LED
PC Boards
Circuitry
Soldering
Surface Mount

Printing
Catalog Printing
5 Color Heidelberg
Hot Stamping
UV Varnish
Spot UV
PP Laminating
Embossing
Book Binding
Packaging
Artwork
Separations and
Press Proofing
Bar Coding and other EDI formats

Stone Processing
Waterjet
Cutting
Polishing
Chamfering
Custom Engraving


Stone Carvings

Quality Control
Incoming QC
In Process Control
Outgoing QC
Quality Assurance

Testing

 

Versa Veneer: An Engineered Composite Stone Flooring
FRP Composite Flooring

Custom Engraved Real Stone Looking FRP Composite Address Plaque Personalized with a Engraved Address
Custom Engraved FRP
Composite Plaque

Samples of Injection Molded Products
Injection Molded Products

Insert Injection Molding of a Plastic Cap around a Pultruded Pin
Insert Injection Mold Making

Stone Reinforced with Fiberglass Plates Packed and Ready for Shipment
Product Finished Packed and
Ready for Shipment

Solid Granite Address Plaque with custom engraved house address
Solid Granite Address Plaque

Rapid Prototype Production and Construction
Rapid Prototype Making

In-House Testing: Short Beam Shear Testing a Pultruded Rod
In-House Testing:
Short Beam Shear Testing

 

 Info@3CInterglobal.com

 

Services  |  Solutions  |  Products  |  Who Are We  |  Contact Us  |  Site Map
 
© 2002 3C Interglobal    All Rights Reserved    webmaster@3cinterglobal.com    Last Updated: Apr 20 2009