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Quality Control /
Quality Control
Quality Control is
the lifeblood of all manufacturing. We ourselves would not manufacture
for anybody unless we felt that we could produce a high-quality world-class
product.
We
have no interest in producing the
low-quality inferior shoddy junk that China is
famously known for. That is why our customers depend on us and trust
us. Given people's low expectations of goods coming from China, it's
our duty to not only set the bar high, but to surpass it in every way, shape
and form. Our customers know that the goods they are getting from us
surpass and exceed their expectations. This translates into satisfied
customers who not only can, but want to time after time come back to us for
their production needs.
We have our own In-House Quality Control Department that takes responsibility
for the product from start to finish to make sure that it is of the
highest
quality and meets all specifications. We consider the cost of Quality
Control as an investment of our company and we do not ever slack in
this aspect. We want goods to only go one way, to you. We have
never had goods rejected due to quality issues nor do we want to have them
ever do so. It's just not profitable nor is it reasonable for any
buyer who puts his trust into us. This is why we are detailed and
meticulous on every aspect to maintain our quality guarantee.
It is our western on-site management attention to detail that makes the
difference between us and all other goods made in China.
Quality Assurance
To maintain that all of our goods are defect-free, each of our parts
is assigned a full quality in process control with a responsible leader from
each of our key departments: engineering, tooling, processing/manufacturing and quality
control.
It details tolerances, color, finish and every other detail of the product.
No detail is too small for us to check. Our inspection department is
responsible only to management and will not sacrifice quality aspects one
iota no matter how urgent production is, our commitment is to make only
world-class products. Our inspection team inspects
from the time incoming raw materials and supplies hits our door, through
manufacturing and again before the goods depart to you.
These leaders work together to deliver the highest-quality parts that
meet and exceed your needs.
To ensure
quality
production, our inspection team tests and does an IQC, incoming quality
control, on all incoming raw materials and supplies. Workers on the
production line are trained to visually inspect all parts during
production but we necessitate that our independent inspectors spot check their work behind
them to demand excellence. Critical dimensions are measured every half hour
from every lot number to verify their compliance with all required
specifications as per our WIP, work-in-process, which is strictly adhered
to. After assembly, the products are checked carefully and again
before shipment another QC, outgoing quality control, is done. All production lots are checked
separately and we do destruction tests according to AQL to ensure
conformance that our products are defect-free.
Testing
Precision instrumentation is utilized by our trained personnel for complete
dimensional analysis of molds, parts, and finished products. We
approach this task proactively, developing and implementing an in process
control for every product to control both
process and product standards throughout the production cycle. To see
more about us, read about who we are.
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Using a Thead Go/No-Go Gauge |
Go/No-Go Gauge for checking dimension specifications |
All of our inspectors carry digital calipers for spot checking all dimensions |
Every product has a multitude of verification and inspection processes
performed to check for non-conformance. These processes include
dimensional, functional and/or destructive tests. Our in-house
laboratory handles all destruction and strength testing. See more
about our testing laboratory. We utilize
ASTM standards, the world-wide leader in
technical standards for materials, products, systems, and services.
This allows for our testing regiment to be uniform with every other
independent testing laboratory.
In-House Laboratory
Our In-House Inspection Laboratory features state-of-the-art equipment to ensure
compliance with our stringent production, assembly and product
specifications and tolerances. See here for more about our
In-House
Laboratory.
Compliance
To ensure compliance and continual improvement, our quality assurance system
is monitored through a variety of techniques as appropriate for a
particular process and its importance. These include conducting internal audits of the quality system,
monitoring trends in corrective and preventive action requests and analyzing product conformity and other quality performance data and trends.
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Our Expertise Includes:
Manufacturing
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